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Company demonstrates product in city
By Monica Allen
Standard-Times staff writer

NEW BEDFORD – Wastewater Superintendent Ronald Labelle admits he was skeptical when a small Quebec-based company suggested it could wash away grease from the city’s clogged pipes with bacteria, "A lot of people have tried to use bacteria to reduce sludge and grease to control odors and none have had much success." said Mr. Labelle, who oversees the city’s vast network of sewers and the wastewater treatment plant.

Mr. Labelle also knew that New Bedford with its many fish processing plants along the waterfront, has a particularly resistant type of grease in its pipes. Frying thousands of pounds of fish each day does a number on the pipes, clogging them the same way cholesterol can clog a person’s arteries.

But Bacta-Pur, the company with a laboratory in North Hatley, Quebec, and manufacturing headquarters in an old mill in New Bedford. was persistent. And it promised savings of $500,000 a year to the city.
To show how effective its new technology and system is, Bacta-Pur and Global Odor Control Technologies of New Bedford offered to demonstrate the product in a city sewer line.

Mr. Labelle pointed the company to one of the worst sewer lines, the Front Street pumping station and a quarter- mile of line, an area that takes in the lion’s share of the grease produced by fish fryers along the waterfront.

After 30 days, Bacta-Pur’s technology had cleaned heavy cakes of grease down to the red-brick bottom of the manhole.

"It worked beyond my expectations." said Mr. Labelle. who is negotiating with the company to install the technology on a much broader scale. Grease not only clogs pipes, it also corrodes them, damages equipment and can degrade into a toxic gas that is potentially deadly to city sewer workers.

Dr. Karl F. Ehrlich, the founder of Bacta-Pur, said his company differs from other companies that apply bacteria to grease. Other companies have simply injected the bacteria in water solution into the pipes and much of it has washed away, barely touching the grease.

Instead, Dr. Ehrlich developed a machine called a Bactivator that heats and prepares the bacteria for maximum destruction of the grease.

"The bacteria have to be starving" said Dr. Ehrlich. Then th9 are injected into the pipes every six minutes, 24 hours a day, by the machine. The bacteria actually digest the grease, breaking it apart into water, carbon dioxide and free fatty acids, which wash away from metal, concrete and brick.

The 13 bacteria used in the solution are naturally occurring and not modified genetically.

Dr. Ehrlich, who was trained as a marine biologist said the bacteria will not harm Buzzards Bay or any water body and its life forms. In fact, he said they die upon contact with salt water.

The system is much safer for the environment than any of the chemicals that many cities dump into sewers to remove grease, he said.

Bacta-Pur also estimates that New Bedford can save $500,000 each year by using Bacta-Pur in its 28 pumping stations and at the treatment plant.

The company, which is in one of the Hathaway mill buildings off Gifford Street in the South End, sells its grease-reducing systems to American International Seafoods of New Bedford,

Fenway Park and the Fleet Center in Boston. Ocean Spray on the Cape, and a number of restaurants in the region.

Bacta-Pur is also working with restaurants in New York City.

lf the company convinces New Bedford to purchase its system, the city will be the first municipality to install Bactivators throughout an entire municipal waste system.

Mr. Labelle is optimistic that the technology can help the city cut costs. "It costs us $3 million each year to dispose of sludge," he said. "lf we can reduce that by even 20 percent, that's a big saving."

Dr. Ehrlich said he planned to submit a proposal with cost estimates to the city in the next few months.

Staff writer Monica Allen
covers the environment
and education.
She can be reached at
979-4447 and mallen@s-t.com


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The New England Business & real Estate Bulletin
September 2000

Grease accumulations and noxious odors in drains, sewers, pumping stations and wastewater treatment plants have always been an ongoing nightmare. Not only have they been expensive to deal with, but many of the odors arc also toxic and corrosive. Various products have been tried, over the years, with limited success. To make matters worse, many of the products themselves are toxic to both people and our environment and are very costly.

Now after 16 years of research and development, a costeffective, natural and environmentally friendly system for grease removal and odor control is ommercially available The results are so consistent that they can be guaranteed.

The Bacta-Pur® System represents state-of-the-art ecological engineering. Bacta-Pur® BACTIVATORs are automatic systems, which continuously grow, condition and deliver precise quantities of actively growing, beneficial microorganisms selected for their ability to digest grease, clean drains and prevent causes of noxious odors. It combines the most concentrated, effective and safe

bioaugmentation products with the completely unique and revolutionary
Bacta-Pur® BACTIVATORs and it has been designed and engineered to overcome inadequacies of other systems. Dormant cultures poured or pumped from a bottle or pail flow through and out of a grease trap or drain line before they even wake up. Grease traps and drain lines receive intermittent doses of cleansers and sanitizers that kill microorganisms the good with the bad. Continuous addition of active cultures of the highest concentration, is the only way to maintain active communities of beneficial microorganisms within grease traps and drain lines.

Bacta-Pur® BACTIVATORs have been engineered to overcome, cost effectively, all of the above challenges by automatically performing the following operations:
1. Grow the beneficial microorganisms to increase their numbers;
2. Activate the beneficial microorganisms to be in a rapid phase of growth, to digest grease and sludge, prior to their addition to the traps and drains;
3. Add precise quantities of active cultures continuously 24 hours/day-7 days a week.

The Bact-Pur ® system was successfully used by the city of New Bedford, MA to correct a habitually costly grease and odor problem at an industrial food processing facility. Grease separators at this facility and the city’s pumping station (l/2 mile down stream), including the sewer lines between these locations, were treated for 120 days. After the treatment period the amount of grease in the pumping station was significantly reduced. Grease that had previously coated the pumps was biodigested, therefore reducing operating temperatures and preventing premature replacement. Additionally, the sewer line running between these locations had been cleaned of its occluding grease. The odor control has even saved ventilation time of activities in sewer pumping stations.

The same system installed in South Carolina has completely eliminated extremely high levels of hydrogen sulfide (rotten egg smell). Systems have been installed, with equal success, in other locations.

Bacta-Pur ® bioaugmentation products are 100% natural; they contain only natural beneficial microbes, which have been on earth for millions of years.
Since 1984, they have been grown in the right proportions to create powerful teams capable of converting pollutants into carbon dioxide, water and biomass.

Bacta-Pur ® BACTIVATORS are manufactured locally in New Bedford and distributed by Global Odor Control Technologies, Inc. of New Bedford Prospects for this technology include: restaurants, health care facilities, schools, universities, sports complexes, butcher shops, supermarkets, hotels, food processing plants, and municipal waste water facilities. The Massachusetts D E P approved Bacta-Pur ® products as a septic system additive in accordance with Section IS.027 of Title 5. It has been determined that this product will not harm septic system components including the bonmat or adversely affect system function or the environment, when used on a schedule recommended by the manufacturer.

The Bacta-Pur ® System (www.bactapur.com) is used around the world, from Massachusetts to Canada to Europe to Asia to South America.


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